PVC Emulsion Homogenizer

600000.00 - 1800000.00 INR/Unit

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Product Details:

Shape Cylindrical vertical vessel
Torque High torque motor-driven agitator
Diameter 900 mm
Phase Three Phase
Product Type PVC Emulsion Homogenizer
General Use Homogenizing and mixing PVC emulsions in industrial and laboratory processes
Material Stainless Steel (SS304/SS316)
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PVC Emulsion Homogenizer Price And Quantity

Price Range 600000.00 - 1800000.00 INR/Unit
Minimum Order Quantity 1 Unit

PVC Emulsion Homogenizer Product Specifications

Dimension (L*W*H) 2500mm x 1100mm x 1800mm
Product Type PVC Emulsion Homogenizer
Control System PLC based control system
QC System ISO 9001:2015 certified
Diameter 900 mm
Material Stainless Steel (SS304/SS316)
Computerized Yes
Surface Treatment Polished with anti-corrosive finish
Tolerance 0.01 mm
Type Batch Type Homogenizer
Voltage 380V / 415V, 50Hz
Phase Three Phase
Feature High shear mixing, robust construction, energy efficient
Touch Screen Yes
Capacity 500 Liters (customizable based on requirement)
Shape Cylindrical vertical vessel
Weight (kg) Approx. 1500 kg
General Use Homogenizing and mixing PVC emulsions in industrial and laboratory processes
Torque High torque motor-driven agitator
Drawing Supplied upon request
Automatic Yes
Color Silver / Customized

PVC Emulsion Homogenizer Trade Information

Supply Ability 1 Unit Per Day
Delivery Time 3 Days

Product Description

PVC Emulsion Homogenizer we deal in isthe optical device which makes the light beam from the laser source more uniform. It has the capacity to emulsify the two immiscible liquids. Also, it can disperse the solid particles in a uniform way. Benefits ofPVC Emulsion Homogenizerinclude uniformity, consistency, improved product stability, viscosity, improved flavor, boosted shelf life, and enhanced color. Emulsification of immiscible liquids is possible with the said product.

Advanced Mixing Technology

Featuring a high-shear dissolver disc paired with a stator rotor assembly, this homogenizer excels at producing ultra-fine emulsions ( 2 m). Its adjustable speed (1003000 rpm) enables tailored mixing for a broad range of PVC emulsion applications, from high-viscosity adhesives to specialty chemical formulations.

Safety and Intelligent Controls

Operator safety is enhanced by an interlock system, emergency stop, and comprehensive safety guards. The sophisticated PLC-based control system, complemented by an intuitive touch screen, ensures precise operation, process monitoring, and effortless parameter adjustments during homogenization.

Built for Industrial Excellence

Constructed from robust stainless steel (SS304/SS316) with a polished anti-corrosive finish, the homogenizer is engineered for reliability in demanding environments. Its jacketed vessel supports effective cooling or heating, and the CIP (Clean-In-Place) compatibility enables thorough, rapid cleaning between batches, maximizing productivity.

FAQs of PVC Emulsion Homogenizer:

Q: How does the PVC Emulsion Homogenizer achieve such fine emulsion particle size?

A: The homogenizer utilizes a high-shear dissolver disc in conjunction with a stator rotor assembly, operating at adjustable speeds up to 3000 rpm. This powerful combination ensures intense shearing and rapid mixing, resulting in particle sizes as small as 2 m.

Q: What types of industries and processes is this homogenizer suited for?

A: This equipment is ideal for manufacturing PVC emulsions used in paints, adhesives, plastics, and various chemical industry applications. Its precise control and robust construction also make it suitable for research laboratories and pilot plants.

Q: When should the cooling or heating system be used during operation?

A: The jacketed vessel allows for water or thermal oil circulation to regulate temperature, which is essential during processes requiring precise thermal control, such as temperature-sensitive formulations or exothermic reactions. Use the system as needed, guided by your applications temperature requirements.

Q: Where is the homogenizer typically installed and how is it mounted?

A: The batch-type homogenizer is designed for floor mounting in industrial environments, featuring a vertical cylindrical vessel construction with flanged DN50 inlet/outlet connections. Its dimensions and sturdy design enable stable installation in production halls or laboratory settings.

Q: What steps are involved in cleaning the homogenizer after a batch process?

A: The system is CIP (Clean-In-Place) compatible, streamlining the cleaning process. After batch completion, initiate the CIP procedure using suitable cleaning agents to circulate and remove residual product without disassembling the equipment, ensuring hygienic operation and quick changeovers.

Q: What benefits does the advanced PLC-based control system provide?

A: The PLC-based control system enables precise adjustment and monitoring of mixing parameters, automating the homogenization process. The included touch screen interface enhances usability, making recipe management, troubleshooting, and real-time data display straightforward and efficient.

Q: How is operator safety ensured during homogenizer operation?

A: Safety is prioritized with an interlock system, emergency stop switch, and protective guards. These features prevent accidental operation and provide immediate shutdown capability, protecting both the operator and the equipment during use.

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